I took this whole Thanksgiving week off of work with the idea of putting in a bunch of work on the house and hopefully closing it in. Between family commitments and weather, I managed to get a few solid days of work in, and got it pretty close to closed in over the enclosed garage; the area over the breezeway is next.

Production work on the rafter tails. In an effort to stave off boredom, I treated this task as an exercise in optimization... working to improve my workflow and efficiency to get the per-piece time down as low as possible. For each piece, the workflow was: 

• check for crown and flip if necessary,
• align the template and mark the outline, 
• mark the end of the notch cut and the start of the second step cut on the rafter where the saw rail hides the start/end points during the cutting,
• set the pencil down where I can reach it easily after aligning the template next time, and put the template where it's out of the way but in easy reach after the check for crown,
• cut the long straight cuts for each step with a rail-guided circular saw
• cut the bearing notch with the rail-saw, and set the saw down where it's in reach after the marking is complete on the next rafter
• pick up the jigsaw and move to the end of the rafter, around the left side
• cut the cross-grain portion of the end notch
• move to where the rafter is pointing directly at me and cut the rip-cuts on the end notch and the remaining waste in the straight step cuts,
• move around the right side of the end and make the three curved cuts, starting at the tip and working toward the bearing notch, and toss the waste out of the way,
• slide the rafter lengthwise so I can keep working from the same position, cut the waste out of the bearing notch, and put the jigsaw where I can reach it immediately after putting the circular saw down next time,
• then carry the rafter to the torching area and start over on the next one.

 In this first batch of 18 rafters, I started with a time of about ten minutes to cut each piece, and ended up at the above sequence completed in just under 5 minutes per piece.

Here's that same batch of rafters after the scorching and brushing.

My dad and brother-in-law were in town for the week, and helped me with a couple of days of work. It was extremely helpful having some extra hands around, especially during the sketchy business of setting/leveling the ridge board on a chintzy little ladder right at the edge of the second floor deck. I wasn't at all excited about that potential fall, and it was good to have some help. This was the end of the half-day of work on Thanksgiving morning. 

Just a little context shot of the concrete wall, looking down the steps. It's fun to see how the character of these design elements changes and settles into place as they are incorporated into the structure.

These are the spacer blocks for the rafter tails, cut using the same process as for the rafter tails as described above. These were the first real use of the lumber from Diablo (the big redwood snag that I had cut down last spring).

Torching...

...and the finished surface on the exposed edge of the spacer. 

Here's the end of the day on the day after Thanksgiving. Starting to look like a roof!

Another view from the future house location.

...and another view at the usual spot up the hill at the end of the day Friday.

Here's the next batch of rafters. I completed the cutting and torching and brushing on 12 of these in under an hour... I could really feel the impending rain nipping at my heels at this point.

Here's the end of the day shot on Saturday. I got the next 12 rafters in place, and ready to start nailing on the sheathing.

I was able to work on the roof for the second half of the day on Sunday, after spending the first half of the day with my family before they checked out of the rental house and headed down the road. 

Second course of plywood. I'm doing this work from inside, and leaning way over between the rafters to nail the bottom edges. That's way better than trying to work from the top side of a 10:12 roof when it's damp and slippery.

End-of-the-day shot on Sunday. I might have some hope of getting this covered up before the rain is forecast to start on Wednesday.  I had hopes of getting the roofing felt on by the time the rain started, but at this point it looks like I'll probably be throwing plastic tarps over it at the last minute: just after nailing down the last piece of sheathing and just as the first drops of rain hit the roof...

Another nice long day of house-building today. It was a very pleasant day for working: cold enough that working at a brisk pace kept me just warm enough to be comfortable in a t-shirt. I guess that's a fair trade for very short days.

Before I jumped into the chore of finishing the second floor deck, I had a little fun with rafter tails. I'm glad I checked this one carefully before cutting all of my rafters, because I cut the bearing notch backwards the first time (12:10 pitch rather than 10:12, which would have been a comically-steep roof). Just having this one little piece in place helped tremendously with visualizing the second floor space.

Here's another view of the rafter tail template where you can see the spacer board more clearly. I'm going with double rafters because I'm matching the second floor joist spacing (32"), and I decided to space them 3/4" apart just  to make it a little more visually interesting.

Here it is... a completed second floor. Ready to start framing the roof!

The wind is blowing and the rain is falling... I'm behind schedule and working hard to close it in...

Second floor deck in progress. This is a lot of work, but a net gain over conventional construction because it's a finished ceiling and finished floor all in one.

Yeah, I like the way this looks...

End of the day on Friday. I took half a day off to work on this while there was clear weather. I had a meeting with a contractor-client on Friday and mentioned that I was bummed that fall brought short days and limited time to work. He suggested setting up a couple of little reflectors with CFL lights to light up the area and using an LED headlamp to light up what I'm working on at the moment. Mind... blown... who would have thought of using electric lights to work after dark? Yes, that's sarcasm, and yes, I should have thought of this sooner.

It's mushroom season, and I came across a couple of fresh young boletes growing out of Diablo's roots. Yum!

Watch that first step! ...the floor deck is inching its way toward the stairs...

I was taking a break and I noticed this little guy tucked in a corner of the concrete wall. I wouldn't have thought such a long-legged spider could fit so tightly into this corner. 

I think I'm going to love our ceiling.

End of the day on Saturday. The first step after the stairs is far less sketchy now. I've passed the halfway mark... already looking forward to building some rafters!

Just some fun with the after-dark lighting.

Yeah, I think this concrete wall is awesome.

A shot from the front of the garage, Loving the way the light above brings out the wall texture.

I put in a long day today because it's supposed to be raining for the next few days. I covered everything securely in plastic sheeting at the end of the day and nailed it down securely. I'll be ready to hit the ground running again when good weather and time off coincide...

Grinding my way through the framing... According to the weather forcasts, it was supposed to rain all day today. But it was sunny this morning, so I decided to go for it and see if I could get some work done. It turned out that it was clear most of the day, with just a couple of brief showers. 

This is one of those chores I was dreading: torching and brushing all of the second floor decking. Seems like the best way of knocking chores like this out is to tackle them with gusto and enthusiasm. I ended up making a game of it; I kept my stopwatch running and hit "lap" after I had restacked each course of finished boards... and kept trying to beat my previous time for torching-brushing-stacking... my best times were around 20 minutes per course of 8 boards. 

Here's a view from the future house location, looking toward the garage. I think it's starting to look kind of awesome.

Fire chrysanthemums... at least this was a very pretty, mesmerizing chore.

There it is: 800 square feet of torched decking ready to build a second floor.

This crazy-looking wasp dropped right into the middle of my deck-building party. The scale doesn't really come across well in the photo; this was a HUGE wasp; its body was about two inches long. He spent a few minutes flying around and making me really nervous. I'm allergic to wasp stings, and I wasn't too interested in finding out what a sting from this guy would do to me.

Here's the second floor going on. I'm really looking forward to getting this place closed in.

Progress shot from up the hill. I'm learning a lot about how much work it takes to build a house... there's a lot of labor that goes into building even a small structure like this. It's very pleasant and rewarding work, but still a LOT of it.